We are rotary dryer shell with drive assembly and rotary kiln shell designer, manufacturer, supplier and exporter – OEM with Highest Quality with minimum cost and High efficiency smooth kilns rotating drum. We have executed many projects for sponge iron plants and coal, carbon plants. Girth Gear, Pinion drive assembly, Tyre, Support Roller with Shaft Assembly and Thrust Roller Assembly, Rotary Kiln Shell with Rings assembly. High Performance Rotary Dryer & Rotary Kilns Designer Manufacturer and Supplier.
Rotary Kiln Girth Gear – Pinion – Tire – Support Roller – Guide Roller Manufacturer supplier and exporters
Fabricated Steel Cast Steel and Ductile Iron Segmented Girth Gears (2,4,8, Multi segments)
Rotary Kiln Girth Gears are used to drive large, rotating systems such as dryers, rotary kilns or horizontal mills. They are installed around the circumference of these systems and transfer the drive torque from the gear motor to the rotary cylinder. Girth Gear generally consist of Two or Four segments and assembly together for processing. Multi-segment large gear used for large kilns.
Applications / Sectors / Industries / Mills / All types of Rotary Kilns and Mills :
Coconut shell activated carbon plant Rotary Kiln equipment and machinery spare parts manufacturers designer and suppliers – Piyali Engineering Corporation.
- Chemicals Plants
- Environment
- Mining and Minerals Plants
- Energy Sector
- Pulp and paper industry
- Steel Plant
- Cement Mills
- Rod Mills
- Gold Mines,
- Uranium Mines
- Platinum Mines / SAG Mills,
- Ball Mills – Titanium
- Copper Mines / SAG Mills
- Scrubber / Diamonds
- Kiln Nickel
- Ball Mill for Iron Plant
- Dryers / Kilns / Mills / Rotary kilns
Material Chemical and Physical Properties and specifications : International Standard
- ISO 17804 Ausferritic Spheroidal Graphite Cast Irons,
- AGMA 939-A07 Austempered Ductile Irons for Gear
- Fabricated Steel / Cast Steel / Ductile Iron /
Technical Data :
- Girth Gear Pitch Diameter of Approx 8500mm ( large girth gear drives)
- Girth Gear Module 20, 25, 30, 40, 50, and 55 Module
- Mill pinions designed and manufactured up to AGMA grade
- 12 accuracy (DIN/ISO grade 5) and up to 55 module
- Integral pinions up to 3 metres long
- gear manufacturing equipment
- Mill pinions can be manufactured integral with the shaft or as
- bored pinions with separate shafts
- Available either case carburised or through hardened
Experience in the design and manufacture of girth gears
for a range of applications in all industries: - Girth gears manufactured / Manufactured from cast steel, ductile iron or fabricated for Rotary kilns
steel to a hardness levels of 180 – 340BHN
Flange or tangent plate mounting
Our Scope of Delivery :
- Segmented Girth Gears
- Drive Pinion Assembly (Pinion, Shaft, Plumber Blocks, pedestal bearings) and Couplings
- Fastening parts for the girth Gaer : Mounting Spring Plates (Gear Leaf Plate) or mounting flange
- Main Gear unit
- Motors
- Auxiliary Drives
- Lubrication system (Lubrication Unit)
- Bearing Housing and Sealing
- Coulings and covers
- Bearing Unit / Inching Drive
- Gear (Pinion / Girth Gears, Couplings, Gearboxes)
- Tires (Rollers, Mill Trunnion Bearings and Pinions)
- Welding (Kiln Shell with Tires)
- Girth Gear, Dryer Gear, Sprocket Rings, Pinion, Taper Rollers, Tyre Rings, Split Sprockets, Large Spur Gear, Large Helical Gears, Split Girth Gears, Ball Mill Gears, Dryer Girth Gear, Rotary Dryer Girth Gear, Rotary Kiln Girth Gear, Double Helical Girth Gear, Bull Gears, Sugar Mill Gears, Paper Mills Girth Gears, Rolling Mill Spur Gears, Sprocket Rings, Ball Mill Gear, Rotary Dryer Girth Gear, Chain Sprockets, Paper mill Gears, Mill Gears, Sugar Mill Gear etc.
Most Countries need Rotary kiln Gear Drives and Pinion Drive System :
South Africa, Australia, Canada, Chile, France, India, Singapore, USA, Sweden, Indonesia, Singapore, Chile, UK, UAE, Philippines, Namibia, Malawi, Zimbabwe, France, Asia, Europe, America, Africa, Armenia, Siberia, India ( Raigarh, Raipur, Jharkhand, West Bengal, Odisha, Tamil Nadu, Chennai, Chattishgarh) etc.
QUALITY OF ROTARY KILNS MECHANICAL SPARE PARTS
- Chemical and Physical Test Certificates
- NDT (Ultrasonic Test)
- Hardness Test
- Dimensional Test
- Heat Treatment Graph Chart
- For Third Party Inspection (MPI, DP, )
- For Highest quality as per customer QAP as mentioned. (Stage Inspection)
Contact Us : sales@piyaligroup.com
