ACTIVATED CARBON PLANT

Piyali Group is a renowned manufacturer and supplier specializing in the production of activated carbon plants. These plants utilize advanced technology to manufacture activated carbon on a daily basis, with a production capacity ranging from 3 to 25 tons. The raw materials used in these plants include coconut shells, wood, peat, and coal, offering flexibility and diverse options for production. Our comprehensive services cater to customers interested in establishing coconut shell-based activated carbon plants, encompassing initial consultancy, design, manufacturing, installation, and continuous technical support. The manufacturing process of activated carbon typically involves carbonizing a carbon-rich material and subsequently activating the resulting char using physical or chemical methods.

ACTIVATED CARBON PLANTS- PIYALI GROUP INDIA
ACTIVATED CARBON PLANT – PIYALI GROUP

GIRTH GEAR PINION

Girth gear and pinion are critical components in many kinds of rotary equipment, including rotary kilns and ball mills that operate in activated carbon plants. The girth gear and pinion work together to ensure that the rotary machinery rotates smoothly and efficiently. In an activated carbon plant, rotary kilns usually activate the carbon material by heating it in the presence of a gas such as steam or carbon dioxide. A hydraulic or electric motor rotates the girth gear into position on the outer diameter of the rotary equipment. The pinion typically arrives by first mounting it to the shaft of the drive motor and then sliding it into position so that it meshes with the girth gear. The girth gear and pinion are essential components in ensuring the proper and consistent operation of the rotary kiln.

GIRTH GEAR FOR ACTIVATED CARBON PLANT – PIYALI GROUP
PINION GEAR FOR ACTIVATED CARBON PLANT-PIYALI GROUP

BENEFITS OF USING GIRTH GEAR IN ACTIVATED CARBON PLANT:

Girth gear pinions have several benefits when employing rotary equipment in an activated carbon plant, Some of the possible benefits are as follows:

  • Girth gear pinions are used to transfer high torque loads while also assuring that rotary equipment rotates smoothly.
  • Girth gear pinions typically consist of high-quality materials such as cast steel, which provide a long service life and durability.
  • The proper alignment of girth gear pinions is essential to the efficient and reliable operation of rotary equipment.
  • Girth gear pinions are designed to smoothly transfer torque, reducing vibration and noise during operation.
  • They have a high load capacity, durability, precise alignment, and low vibration, which serves to ensure that the machinery operates efficiently and reliably.

RAW MATERIAL FOR ACTIVATED CARBON:

The selection of raw material depends on a number of factors, including availability, cost, and the properties the final activated carbon product requires.
  1. Coconut shells: Coconut shells are one of the most common materials used in the production of activated carbon. They are widely available and contain large amounts of carbon.
  2. Wood: Another common raw material which produces activated carbon is wood. Sawdust, hardwood, and softwood are all acceptable kinds of wood.
  3. Coal: Coal-based activated carbon is a broad-spectrum carbon adsorption material works in various fields.
  4. Nut shells: Nut shells from various nuts such as almonds, walnuts and pecans are used to produce activated carbon.
  5. Bamboo:A fast-growing sustainable material that produces activated carbon from bamboo.
RAW MATERIALS FOR ACTIVATED CARBON- PIYALI GROUP INDIA
RAW MATERIAL

WHY CHOOSE PIYALI FOR ACTIVATED CARBON PLANT?

Piyali Group India is a reputed and established company with over 40 years of experience in designing and manufacturing industrial equipment, including activated carbon plants. There could be several reasons why Piyali Group India is popular worldwide for activated carbon making plant:

  1. Experience and Expertise: Piyali Group India has extensive experience in designing and manufacturing activated carbon plants. This experience may have helped them develop a deep understanding of the technology and have honed their production process to deliver high-quality equipment.
  2. Quality Materials and Components: The company claims to use high-quality materials and components in their activated carbon plants. The use of quality materials and components may have contributed to the reliability and durability of their equipment.
  3. Customization: Piyali Group India offers customized activated carbon plants designed to meet the specific needs of their clients. This customization may have helped them to cater to a wide range of applications and industries.
  4. Technical Support: The company provides technical support to their customers to help ensure that the activated carbon plants are installed and operated correctly. They also offer training and support for maintenance and troubleshooting.
  5. Competitive Pricing: Piyali Group India claims to offer competitive pricing for their activated carbon plants. This competitive pricing may have helped them to gain a wider customer base and popularity worldwide.