Piyali is well-known as the best manufacturer, supplier, and exporter of 350 TPD (DRI) Sponge Iron Plant Rotary kiln EQUIPMENT including 350 TPD kiln girth gear for rotary kilns, 350 TPD kiln pinion shaft for rotary kilns, 350 TPD kiln support roller assembly, and 350 TPD kiln thrust roller assembly. We can provide forging services for kiln equipment with capacities of 50 tpd, 100 tpd, 350 tpd, and so on. We export our products all over the world.
350 TPD ROTARY KILN GIRTH GEAR
The 350 TPD kiln girth gear is an important component in the rotary kiln system of a (DRI) sponge iron plant. In this product specification, the module is a millimeter-based measurement of the size of the gear teeth. The kiln’s capacity is the quantity of material they can handle in a single day. The diameter is a key factor that affects the size and power of the entire structure.
KEY FEATURES:
- A 350 TPD kiln girth gear is typically large in size, and it must be capable of handling heavy loads and high temperatures.
- High-quality cast steel 350 TPD kiln girth gears ensure its durability and strength.
- The design of the tooth shape of the 350 TPD girth gear ensures smooth and effective power transmission between the driving and driven components.
- Proper lubrication is necessary for kiln girth gear to ensure that it functions smoothly.
- Regular maintenance is necessary to detect wear or damage and prevent serious problems if they occur.
PRODUCT SPECIFICATIONS: 350 TPD KILN GIRTH GEAR
| CAPACITY | 350 TPD Rotary Kilns Girth Gear for Sponge Iron Steel Plant |
| CERTIFICATION | ISO9001 |
| TYPE | Spur or Helical |
| MATERIAL GRADE | CAST STEEL IS 2708 Grade 2/3, IS 2644 Grade CS 700, GS34CrMo4 |
| DESIGN | AS PER CUSTOMER PROVIDED (POPURI / IPS / ITC / MEC / LURGI etc.) |
WHY CHOOSE PIYALI TO BUY KILN GIRTH GEAR?
- PIYALI GROUP is a manufacturer, supplier, and exporter of high-quality 350 tpd kiln girth gears.
- PIYALI GROUP offers excellent supply and export services that are beneficial to companies looking to supply girth gears from a reputable supplier.
- To produce high-quality girth gears of size 350 tpd with a high accuracy and precision, they employs more experienced workers and engineers.
- PIYALI GROUP conducts quality control procedures to ensure that the products meet or exceed industry standards.
APPLICATIONS USED:
- (DRI) Sponge Iron Plant
- Cement Plant
- Chemical Plant
- Carbon Plant
- Sugar and Paper Mills
- Fertilizer Plant
350 TPD ROTARY KILN PINION SHAFT
The 350 TPD kiln pinion shaft assembly For (DRI) Sponge Iron Plants consists of various parts such as kiln pinion, kiln pinion with shaft, kiln pinion with plummer block, kiln with bearing and lubrication system. The assembly includes a mounting block with a bearing inside of it.
- Kiln Pinion
- Kiln Pinion with Shaft
- Kiln Pinion Plumber Block
- Kiln Pinion with Plummer Block (Bearing house assembly)
- Kiln with Bearing
- Kiln End Plate & End Cover
KILN PINION ASSEMBLY PARTS:
STEP 1: PINION GEAR
PIYALI GROUP manufactures, supplies, and exports high-quality pinion gear with small or large teeth to mesh with a spur gear. Pinion gears are essential parts in several industrial applications, and their design and production requires knowledge and reliability to guarantee stable and effective performance. An essential component of the 100 TPD kiln pinion assembly in a DRI sponge iron plant is the kiln pinion or pinion gear. A pinion gear is a small(pinion) gear that meshes with a larger(girth) gear and work in pairs to transfer and adjust rotary motion and power.
STEP 2: PINION SHAFT
A shaft is a long cylindrical rod that transmits power or motion from one portion of a machine to another. The pinion shaft’s job is to connect the pinion gears to the steering shaft so that when the steering wheel turns, the gear spins and moves the spur gear. The shaft is the main part of the 100 TPD kiln pinion assembly.
STEP 3: PLUMMER BLOCK
A Plummer block, also known as a pillow block bearing, is a form of bearing housing used to support a rotating shaft. A bearing that supports the rotating shaft is located inside the housing. For the purpose of lubricating or maintaining the bearing, the plummer block features a removable end cap or cover. They provide an easy and effective method for maintaining spinning shafts while avoiding noise and vibration. The shape and dimensions of the plummer block determines by the size, speed, and weight of the shaft, as well as by the application’s environmental circumstances.
PRODUCT SPECIFICATIONS: 350 TPD KILN PINION SHAFT
| APPLICATION | 350 TPD Rotary Kiln Pinion Shafts for Sponge Iron Steel Plant, Steel Plant, Cement Plant |
| CERTIFICATION | ISO9001 |
| MATERIAL GRADE | IS-2708 GRADE II, IS-2644 GRADE II, EN-19, EN-24 FORGED |
| DESIGN | AS PER CUSTOMER PROVIDED (POPURI / IPS / ITC / MEC / LURGI etc.) |
Why you should buy KILN PINION SHAFT from PIYALI?
- PIYALI has experienced and knowledgeable professionals who provide valuable advice and guidance to customers.
- PIYALI provides excellent customer service and support.
- PIYALI offers their products that are affordable and thus excellent value for money.
- PIYALI commits to provide high-quality products.
- PIYALI offers customized kiln pinion shaft with complete assembly to meet customer needs.
- PIYALI works closely to understand the requirements and design of products.
350 TPD ROTARY KILN SUPPORT ROLLER COMPLETE ASSEMBLY
Rotary Kiln Support Roller is an important component that works best in (DRI)Sponge Iron Plants. It bears or supports the weight of the rotary kiln, allowing the cylinder and rolling ring to rotate smoothly on the kiln support roller. We can provide forging services for kiln support rollers with size 350 tpd. Buy Support Roller Assembly For Sponge Iron Plant from Piyali Engineering Corporation – contact details & address New Delhi,India.
- Support Roller
- Shaft
- Labyrinth Rings / Sleeves
- Bearings
- Liner
- End Cover
- End Plate
- Bearing Housing / Plummer Blocks
KILN SUPPORT ROLLER – 350 TPD Technical Specifications
| DIAMETER | 1500 mm |
| CERTIFICATION | ISO9001 |
| APPLICATIONS | 350 TPD Kiln Support Roller for DRI Sponge Iron Plant |
| MATERIAL GRADE | Casting IS 2708 Grade 2/3, IS 2644 CS 700, GS 30Mn5 |
| DESIGN | As per the customer requirements (POPURI / IPS / ITC / MEC / LURGI etc.) |
KILN SUPPORT ROLLER SHAFT – 350 TPD Technical Specifications
| DIAMETER | 510 mm |
| SHAFT LENGTH | 1790 |
| CERTIFICATION | ISO9001 |
| APPLICATIONS | 350 TPD Kiln Support Roller for DRI Sponge Iron Plant |
| MATERIAL GRADE | EN 19 Forged |
| Moc | 30CrNiMo8 |
| DESIGN | As per the customer requirements (POPURI / IPS / ITC / MEC / LURGI etc.) |
WHY CHOOSE PIYALI FOR KILN SUPPORT ROLLER ASSEMBLY?
We, PIYALI, manufacture, export, and supply kiln support roller assemblies for the SPONGE IRON PLANT, the CEMENT PLANT, and the STEEL PLANT. Manufacturer of 50TPD |100 TPD | 350 TPD | 500 TPD – DRI – Sponge Iron Plant Spare parts. Manufacturers, suppliers and exporters of Kiln Girth Gear for Rotary Kiln Shell, Kiln Tyre for Cement and sponge Iron Plant, Kiln Support Roller Assembly, Kiln Pinion Assembly, Kiln Thrust Roller Assembly. Cooler Girth Gear, Cooler Tyre, Cooler Support Roller Assembly, Cooler Pinion Assembly, Cooler Thrust Roller.
350 TPD ROTARY KILN THRUST ROLLER ASSEMBLY
Piyali Group Corporation is the proud designer and manufacturer of best-in-class thrust roller assembly parts. Our products perform a variety of functions in many factories and industries. An axial load bearing used in a variety of industrial applications to handle axial loads, which act parallel to the axis of rotation.
A 350 TPD thrust roller typically consists of two thrust washers or races, a shaft, and a cylindrical roller. It consists of a group of cylindrical rollers that are perpendicular to the axis of rotation and typically reside in a frame.
THRUST ROLLER ASSEMBLY PARTS:
- Thrust Roller: The thrust roller is the main part of the system and supports the rotary kiln’s weight while enabling smooth rotation. It is typically a large cylindrical piece of steel or cast iron that can endure heavy weights and high temperatures.
- Thrust roller shaft plate: A thrust roller shaft plate is a part of a rotary kiln that supports the weight of the machine and facilitates smooth rotation. The thrust roller shaft plate is affixed to the kiln shell and is normally constructed of heavy steel.
- Thrust Support System: Support bearings and other parts that help transmit the load from the thrust roller to the support structure are included in the thrust support system. In order to ensure the thrust roller operates smoothly and effectively, this system also contains a lubricating system.
- Thrust Roller Bearings: Axial loads, or loads that operate perpendicular to the axis of rotation, can be accommodated by a specific kind of rolling-element bearing called thrust roller bearings.
- Thrust roller sleeves are parts of rotary kilns that help the machine rotate smoothly and sustain the weight of the apparatus.
- The thrust roller plate serves to uniformly transfer the load from the rotary kiln across the roller by sitting on top of the thrust roller and being made of cast iron or flat steel.
WORKING PROCESS: THRUST ROLLER ASSEMBLY
A mechanical system called a thrust roller assembly is used to transfer thrust or axial loads between two rotating machine components. The rollers rotate and roll along the surface of the adjacent machine component when a thrust load is applied to the assembly, distributing the load equally across the rollers. The cage and eventually the other machine part receive the force after it has been transferred from the rollers to the cage. The direction of the thrust load determines the type of thrust roller assembly.
The direction of the thrust load determines the type of thrust roller assembly required. As an illustration, a thrust load in the axial direction requires a roller bearing or thrust ball , while a radial thrust load requires a cylindrical roller bearing.
KEY FEATURES OF THRUST ROLLER ASSEMBLY:
- Thrust roller assemblies are designed to endure high axial loads and support heavy rotating machinery.
- Thrust rollers create minimal friction, resulting in efficient transmission of forces and minimal wear.
- Rollers in thrust roller assemblies are designed to withstand high speeds without damage.
- The strength, corrosion resistance, and working conditions are taken into consideration when selecting the materials for thrust roller assemblies.
- Thrust roller assemblies reduce stress and wear.
- Thrust roller assemblies are available in a variety of designs, such as tapered roller bearings, cylindrical roller bearings, and thrust ball bearings, which makes them ideal for a variety of uses.
